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Evidence Guide: PMAOPS460 - Monitor and operate tailings management facilities

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMAOPS460 - Monitor and operate tailings management facilities

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Receive and give shift handover
  2. Identify work requirements.
  3. Identify and control work health and safety (WHS) hazards and identify risks to the environment
  4. Coordinate with appropriate personnel
  5. Check for recent work undertaken on TMF
  6. Note any outstanding/incomplete work
  7. Check operational status of TMF and ancillary equipment
  8. Coordinate with appropriate personnel, including facility managers and team members
Receive and give shift handover

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify work requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and control work health and safety (WHS) hazards and identify risks to the environment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordinate with appropriate personnel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check for recent work undertaken on TMF

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Note any outstanding/incomplete work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check operational status of TMF and ancillary equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordinate with appropriate personnel, including facility managers and team members

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate equipment for tailings deposition

  1. Access and interpret process waste/tailings management plan and comply with documented processes
  2. Identify the type of facility equipment and assess the appropriateness of the equipment given the tailings physical characteristics
  3. Measure and report on rate of flow, tailings characteristics and deposition outcomes, as required
  4. Set plant to deliver tailings to appropriate location of discharge point according to tailings management plan
  5. Complete routine checks, logs and paperwork, taking action on unexpected readings and trends
  6. Discharge tailings, as appropriate, based on set rotation sequence for discharges (‘paddocks’) and duration of deposition
Access and interpret process waste/tailings management plan and comply with documented processes

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify the type of facility equipment and assess the appropriateness of the equipment given the tailings physical characteristics

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Measure and report on rate of flow, tailings characteristics and deposition outcomes, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set plant to deliver tailings to appropriate location of discharge point according to tailings management plan

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete routine checks, logs and paperwork, taking action on unexpected readings and trends

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Discharge tailings, as appropriate, based on set rotation sequence for discharges (‘paddocks’) and duration of deposition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control TMF in accordance with procedures

  1. Carry out routine plant and facility inspections
  2. Check flora and fauna near TMF
  3. Check for indications of problems with TMF containment/wall
  4. Monitor indicators of location of phreatic zone
  5. Check beaching and decant water draw off locations
  6. Collect samples and conduct and analyse tests
  7. Record observations
  8. Compare operational performance against standards established in the tailings management plan
  9. Adjust spigots (feed) and decant location (withdrawal) to optimise operation of TMF
  10. Report operational condition of the tailings management facility
Carry out routine plant and facility inspections

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check flora and fauna near TMF

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check for indications of problems with TMF containment/wall

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor indicators of location of phreatic zone

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check beaching and decant water draw off locations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Collect samples and conduct and analyse tests

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record observations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Compare operational performance against standards established in the tailings management plan

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust spigots (feed) and decant location (withdrawal) to optimise operation of TMF

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Report operational condition of the tailings management facility

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recognise problems and take action in accordance with procedures

  1. Recognise developing situations which may require action
  2. Use water balance principles to determine adequacy of TFM capacity
  3. Adjust inflows and outflows (e.g. decant rate and tailings inflow) to respond to potential water imbalance especially overflows
  4. Identify and respond to problems arising from dust generated in TMF
  5. Report any issues identified with the integrity of the equipment delivering tailings to the TMF
  6. Apply the requirements of the emergency management plan in case of significant breaches of TMF integrity (for instance a breach of dam wall).
Recognise developing situations which may require action

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use water balance principles to determine adequacy of TFM capacity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust inflows and outflows (e.g. decant rate and tailings inflow) to respond to potential water imbalance especially overflows

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and respond to problems arising from dust generated in TMF

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Report any issues identified with the integrity of the equipment delivering tailings to the TMF

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply the requirements of the emergency management plan in case of significant breaches of TMF integrity (for instance a breach of dam wall).

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Isolate and de-isolate facility

  1. Complete any required pre-start checks
  2. Start up/shut down TMF plant and equipment according to their type and duty in liaison with other personnel
  3. Start up/shut down/changeover component plant items which are part of the TMF according to their type and duty in liaison with other personnel
  4. Isolate entire TMF and/or any component plant item
  5. Make safe for required work
  6. Check TMF/plant item is ready to be returned to service
  7. De-isolate and prepare TMF plant unit/plant item for return to service
Complete any required pre-start checks

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start up/shut down TMF plant and equipment according to their type and duty in liaison with other personnel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Start up/shut down/changeover component plant items which are part of the TMF according to their type and duty in liaison with other personnel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Isolate entire TMF and/or any component plant item

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Make safe for required work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check TMF/plant item is ready to be returned to service

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

De-isolate and prepare TMF plant unit/plant item for return to service

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Receive and give shift handover

1.2

Identify work requirements.

1.3

Identify and control work health and safety (WHS) hazards and identify risks to the environment

1.4

Coordinate with appropriate personnel

1.5

Check for recent work undertaken on TMF

1.6

Note any outstanding/incomplete work

1.7

Check operational status of TMF and ancillary equipment

1.8

Coordinate with appropriate personnel, including facility managers and team members

2

Operate equipment for tailings deposition

2.1

Access and interpret process waste/tailings management plan and comply with documented processes

2.2

Identify the type of facility equipment and assess the appropriateness of the equipment given the tailings physical characteristics

2.3

Measure and report on rate of flow, tailings characteristics and deposition outcomes, as required

2.4

Set plant to deliver tailings to appropriate location of discharge point according to tailings management plan

2.5

Complete routine checks, logs and paperwork, taking action on unexpected readings and trends

2.6

Discharge tailings, as appropriate, based on set rotation sequence for discharges (‘paddocks’) and duration of deposition

3

Monitor and control TMF in accordance with procedures

3.1

Carry out routine plant and facility inspections

3.2

Check flora and fauna near TMF

3.3

Check for indications of problems with TMF containment/wall

3.4

Monitor indicators of location of phreatic zone

3.5

Check beaching and decant water draw off locations

3.6

Collect samples and conduct and analyse tests

3.7

Record observations

3.8

Compare operational performance against standards established in the tailings management plan

3.9

Adjust spigots (feed) and decant location (withdrawal) to optimise operation of TMF

3.10

Report operational condition of the tailings management facility

4

Recognise problems and take action in accordance with procedures

4.1

Recognise developing situations which may require action

4.2

Use water balance principles to determine adequacy of TFM capacity

4.3

Adjust inflows and outflows (e.g. decant rate and tailings inflow) to respond to potential water imbalance especially overflows

4.4

Identify and respond to problems arising from dust generated in TMF

4.5

Report any issues identified with the integrity of the equipment delivering tailings to the TMF

4.6

Apply the requirements of the emergency management plan in case of significant breaches of TMF integrity (for instance a breach of dam wall).

5

Isolate and de-isolate facility

5.1

Complete any required pre-start checks

5.2

Start up/shut down TMF plant and equipment according to their type and duty in liaison with other personnel

5.3

Start up/shut down/changeover component plant items which are part of the TMF according to their type and duty in liaison with other personnel

5.4

Isolate entire TMF and/or any component plant item

5.5

Make safe for required work

5.6

Check TMF/plant item is ready to be returned to service

5.7

De-isolate and prepare TMF plant unit/plant item for return to service

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Receive and give shift handover

1.2

Identify work requirements.

1.3

Identify and control work health and safety (WHS) hazards and identify risks to the environment

1.4

Coordinate with appropriate personnel

1.5

Check for recent work undertaken on TMF

1.6

Note any outstanding/incomplete work

1.7

Check operational status of TMF and ancillary equipment

1.8

Coordinate with appropriate personnel, including facility managers and team members

2

Operate equipment for tailings deposition

2.1

Access and interpret process waste/tailings management plan and comply with documented processes

2.2

Identify the type of facility equipment and assess the appropriateness of the equipment given the tailings physical characteristics

2.3

Measure and report on rate of flow, tailings characteristics and deposition outcomes, as required

2.4

Set plant to deliver tailings to appropriate location of discharge point according to tailings management plan

2.5

Complete routine checks, logs and paperwork, taking action on unexpected readings and trends

2.6

Discharge tailings, as appropriate, based on set rotation sequence for discharges (‘paddocks’) and duration of deposition

3

Monitor and control TMF in accordance with procedures

3.1

Carry out routine plant and facility inspections

3.2

Check flora and fauna near TMF

3.3

Check for indications of problems with TMF containment/wall

3.4

Monitor indicators of location of phreatic zone

3.5

Check beaching and decant water draw off locations

3.6

Collect samples and conduct and analyse tests

3.7

Record observations

3.8

Compare operational performance against standards established in the tailings management plan

3.9

Adjust spigots (feed) and decant location (withdrawal) to optimise operation of TMF

3.10

Report operational condition of the tailings management facility

4

Recognise problems and take action in accordance with procedures

4.1

Recognise developing situations which may require action

4.2

Use water balance principles to determine adequacy of TFM capacity

4.3

Adjust inflows and outflows (e.g. decant rate and tailings inflow) to respond to potential water imbalance especially overflows

4.4

Identify and respond to problems arising from dust generated in TMF

4.5

Report any issues identified with the integrity of the equipment delivering tailings to the TMF

4.6

Apply the requirements of the emergency management plan in case of significant breaches of TMF integrity (for instance a breach of dam wall).

5

Isolate and de-isolate facility

5.1

Complete any required pre-start checks

5.2

Start up/shut down TMF plant and equipment according to their type and duty in liaison with other personnel

5.3

Start up/shut down/changeover component plant items which are part of the TMF according to their type and duty in liaison with other personnel

5.4

Isolate entire TMF and/or any component plant item

5.5

Make safe for required work

5.6

Check TMF/plant item is ready to be returned to service

5.7

De-isolate and prepare TMF plant unit/plant item for return to service

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

conduct checks/tests to measure tailings management facility (TMF) performance, including water quality, dam wall movement, water pressure and water flow

interpret outcome measures from tests performed

identify early warning signs of equipment/processes needing attention or with potential problems

implement emergency management plan

identify environmental risks and take appropriate action

operate and monitor deposition and decant equipment.

Evidence must be provided that demonstrates knowledge of:

types and characteristics of site-specific tailings

design of tailings management facilities and impact on environmental risk

methods of tailings disposal and deposition and associated equipment

environmental risk and environmental management

water balance and related issues

principles of operation of pumps under conditions of different tailings consistency and water percentage

principles of operation of conveyor belts under conditions of different tailings consistency and water percentage

process parameters and limits of tailings disposal plant (e.g. pressure, flow and pH)

typical issues causing problems (plant/equipment, process, environmental) and the resolution of those problems

relevant environmental and heritage requirements

hierarchy of control

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Hazards

Hazards include one or more of the following:

drowning

breach of TMF containment

structural collapse

equipment failures

industrial (machinery, equipment and product)

hazardous products and materials

unauthorised personnel

slippery surfaces, spills or leaks

extreme weather

other hazards that might arise

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Routine problems

Routine problems are predictable problems with known solutions and include one or more of the following:

rupture of the tailings slurry delivery pipeline or decant water return pipeline

rainfall induced erosion of the tailings facility containment wall or water imbalance

geotechnical failure/excessive deformation of containment wall

overfilling with tailings beyond management facility capacity, especially the result of unpredicted tailings production or storm event

seepage of hazardous materials through the dam wall or through the foundation into the groundwater

migration of the phreatic zone so as to emerge from the face of the dam wall

dust emissions especially of toxic materials

uncontained floodwater in high rainfall areas

Non-routine problems

Non-routine problems are unexpected problems, or variations of previous problems and must be resolved by applying operational knowledge to develop new solutions, either individually or in collaboration with relevant experts, to:

determine problems needing action

determine possible fault causes

develop solutions to problems which do not have a known solution

follow through items initiated until final resolution has occurred

report problems outside area of responsibility to designated person

Operational knowledge includes one or more of the following:

procedures

training

technical information, such as journals and engineering specifications

remembered experience

relevant knowledge obtained from appropriate people

Logs and reports

Logs and reports include one or more of the following:

paper or electronic-based logs and reports

verbal/radio reports

reporting items found which require action

Action

Action in accordance with procedures includes one or more of the following:

positioning of the decant pond, damp or seepage at the dam wall, status of leak detection systems, any unusual vegetation or wildlife occurrences, tailings surface status, and integrity of the dam wall

recording piezometer readings on water pressure, groundwater quality, seepage and leakage rates through notch weirs, settlement and displacement survey measurements of dam walls

calculating water balance based on measures of inflow (with tailings, rainfall, catchment run-off, and so on), and storage and outflow (seepage, water reclaim, evaporation, and so on)

responding to dust issues by spraying with chemical dust suppressants, covering the tailings with gravel, setting up silt trap fences or changing the tailings water ratio to maximise the wetted surface

determining problems needing action

accessing and applying relevant technical and plant data

applying appropriate problem-solving techniques to determine possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility/ability to designated person

Tailings/waste characteristics

Tailings/waste characteristics include the following:

mineralogy: residual resource potential, and plant nutrients

chemical reactivity: toxicity, leachate potential, acid producing potential, spontaneous combustion, cementation/hydration and weathering

physical characteristics: particle size distribution, particle density compressibility, shear strength, liquefaction potential, erodibility and dusting potential

placement characteristics: placed dry density, particle sorting, permeability, bearing capacity and initial placement density

handling characteristics: solids content of slurries, trafficability during placement, flocculation/settling time and abrasiveness.

Tailings disposal strategy

Tailings disposal strategy includes one or more of the following:

use/operating of equipment, such as pipes, pumps, conveyor belts, pipeline delivering tailings to management facility (leaks, blockages) and associated equipment (for instance centrifugal or positive displacement pumps)

the location of discharge points

the rotation sequence for discharges

the duration of deposition in an area

the location of settling ponds and decant facilities

the location and timing of intermediate paddock bunding

the likely landform created by the deposition processes at stages throughout operations up to and including final landform

flowable volumes and potential flow paths

operational maintenance requirements (e.g. dust suppression, fauna exclusion and drainage)

Work requirements

Work requirements will be identified from one or more of the following:

briefings

handovers

orders

compliance documentation

product specifications

nature and scope of tasks

achievement targets

operational conditions

lighting conditions

plant or equipment defects

hazards and potential hazards

coordination requirements or issues